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Director of Reliability & Facilities

procapslabs · Denver, United States
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POSITION SUMMARY The Director of Reliability & Facilities provides multi-site leadership for maintenance, asset reliability, facilities, utilities, and CMMS governance across the Henderson and Broomfield manufacturing operations. This role leads the Maintenance Managers and Facilities Manager, establishes common reliability standards, and develops and executes the strategy to transform maintenance into a best-in-class organization. The Director improves equipment availability and ensures building and utility systems support safe, compliant, and efficient operations. The Director partners closely with Plant Managers and Engineering to coordinate maintenance, facility improvements, infrastructure projects, and long-term asset lifecycle planning. ***Work Location: On-site at ProCaps Laboratories’ facility in Henderson, Nevada. Requirements WHAT YOU BRING MINIMUM JOB QUALIFICATIONS • Bachelor's degree in Engineering, Facilities Management, Industrial Maintenance, or a related technical field (Master's preferred). • 7-10 years of progressive experience in maintenance, reliability, facilities, or technical operations, including at least 5 years leading managers or multidisciplinary teams in a manufacturing environment. • Strong technical knowledge of manufacturing equipment, mechanical and electrical systems, building infrastructure, utilities, and maintenance practices. • Demonstrated experience with Total Productive Maintenance (TPM) principles, preventive and predictive maintenance programs, equipment reliability improvement, and use of a CMMS to manage work and asset data. • Working knowledge of OSHA, EPA, building codes, and other applicable safety, environmental, and regulatory requirements. • Proven ability to manage multi-site budgets, contractors, facility projects, shutdowns, and competing operational priorities. • Strong leadership, communication, analytical, change-management, and cross-functional collaboration skills. WHAT YOU’LL DO ESSENTIAL JOB DUTIES AND RESPONSIBILITIES Leadership & Team Development: • Lead the Maintenance Managers for Henderson and Broomfield, the Facilities Manager, and associated reliability, utilities, and contractor resources. • Build a high-performance maintenance and facilities organization through coaching, succession planning, training, accountability, and talent development. • Establish common standards, processes, and expectations across both manufacturing sites. • Develop and manage departmental budgets, workforce plans, and cost improvement initiatives. Reliability & Maintenance Excellence: • Develop and execute the long-term maintenance and reliability strategy for manufacturing equipment, utilities, facilities, and critical infrastructure. • Lead the transformation of the maintenance function into a best-in-class organization utilizing TPM, reliability-centered maintenance, predictive technologies, and continuous improvement principles. • Establish and improve preventive, predictive, autonomous, and corrective maintenance programs to maximize equipment reliability and availability. • Drive root cause analysis, asset criticality assessments, spare parts optimization, and equipment lifecycle management practices. • Partner with Plant Managers to coordinate maintenance activities, shutdowns, and maintenance priorities while minimizing operational disruption CMMS, Performance & Continuous Improvement • Own CMMS governance, including asset hierarchy, work order management, preventive maintenance programs, reporting, and data integrity. • Establish meaningful KPIs and performance management systems for maintenance, reliability, facilities, and utilities. • Drive continuous improvement initiatives focused on uptime, maintenance cost, planned work execution, PM compliance, equipment performance, and workforce productivity. Facilities, Utilities & Infrastructure. • Provide strategic leadership for facilities, building systems, utilities, and site infrastructure across Henderson and Broomfield. • Develop and execute multi-year plans for asset renewal, facility improvements, utility capacity expansion, business continuity, and infrastructure reliability. • Monitor utility performance, capacity, reliability, and operating costs while identifying improvement opportunities. • Oversee facility services, environmental systems, waste management, and infrastructure support programs. Safety, Compliance & Risk Management • Ensure all maintenance, facilities, utilities, and contractor activities comply with applicable safety, environmental, regulatory, and building requirements. • Promote a strong safety culture through risk assessments, safe work practices, contractor management, and operational discipline. • Maintain emergency preparedness and contingency plans for critical infrastructure and utility systems. Capital Projects & Technical Partnership • Lead facility, utilities, and infrastructure projects that improve reliability, capacity, efficiency, and maintainability. • Partner with Engineering to ensure successful equipment installation, commissioning, startup, maintenance handoff, documentation, and lifecycle support. • Provide operational and reliability input into capital planning, equipment selection, and facility expansion initiatives. Vendor & Contractor Management • Select, negotiate, and manage external service providers supporting maintenance, facilities, utilities, construction, and specialized technical services. • Ensure contractors meet company expectations for safety, quality, cost, schedule, and performance. WORK ENVIRONMENT • Majority of the work will take place on-site at the manufacturing facility. May require periodic travel between company sites and vendor locations. • Daily work is on the production floor, standing/walking the majority of the time • Working around powders and strong odors; use of a particulate mask will be provided when needed • Duties are performed primarily in a smoke-free office and manufacturing environment • We pride

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